PROCOR® TECHNOLOGIES’
Process Efficiency Network™
Go Beyond Conventional Process Improvement
Solutions for Engineers and Technical Employees
Of All Skill Levels Working in Manufacturing
XPS Products™
Designed for manufacturers who want to improve process efficiency on a single system or group of systems.
Results
-
Spraybooth Coating System Savings $929,355/year
Improved Robotic Coating ParametersReduced hazardous waste by 497,410 pounds/year -
Piping System Savings $232,219/year
Improved Piping SystemReduced hazardous waste by 59,170 pounds/year -
Pump Assembly System Savings $56,930/year
Calibrate Pump Assembly Crossover ControlReduced off-spec product shipped to a landfill by 82,798 pounds/year -
Reactor System Savings $454,580/year
Improved Reactor Conversion EfficiencyReduced off-spec product shipped to a landfill by 110,875 pounds/year -
Lighting System Savings $53,647/year
Improved Manual Spray Booth LightingReduced Rejected Parts by 75,690 pounds/year
Testimonials
Jon Huntsman, Sr., Founder and Former Executive Chairman Huntsman Corporation, said regarding our engineering services and methodology, “It changed the equation for us” in the reduction of emissions from that of working to meet governmental regulations to cutting emissions to increase profitability and sustainability. He also said our “suggestions were creative and most entailed only slight changes to manufacturing.”
“A powerful tool, delivering many tangible and intangible benefits, increasing system efficiency while reducing waste and saving valuable resources.”
“I’m impressed! I got two great distillation ideas in under an hour.”
“The product contains many great energy savings ideas for multiple systems.”
Millions of Dollars Saved Annually
PROCOR Technologies “came up with several proposals, including this one: at one propylene oxide plant, we annually generated 42 million pounds of spent catalyst, a chemical that triggers the reaction to create the end product. That works out to three railroad tank cars a day. The spent catalyst is a hazardous waste and disposing of it was costing us $3.5 million a year. They discovered a way to recover about 30 percent of the spent catalyst, a $3 million annual savings. They also developed other breakthroughs. One permitted recovery of 20,000 pounds of butadiene that we burned in the boilers. Another reduced benzene emissions from our wastewater treatment plant. Yet another decreased chlorine emissions from our wastewater treatment plant. These suggestions were creative and most entailed only slight changes to manufacturing,” (Huntsman, 2014, p. 241).
Process Efficiency Network
Turning technical employees into experts with process efficiency knowledge at your fingertips.

